Convergence Controls designs, programs, and supports industrial automation systems across various industries, providing services in system engineering, specification, project management, procurement, control panel design, fabrication, and commissioning services.

Convergence Controls, A Tetra Tech Company

Convergence Controls

Convergence Controls designs, programs, and supports industrial automation systems across various industries, including energy, food and beverage, and water treatment. The company provides real-time data solutions for production equipment and offers services such as system engineering, project management, control panel design, and support.

Civil Engineering

Tetra Tech

Convergence Controls, A Tetra Tech Company | 1,579 followers on LinkedIn. Where Engineering and Controls Converge - So your Systems Work! | www.Convergence-CE.com
Convergence Controls is a leader in industrial and commercial automated control systems. Convergence delivers solutions that are innovative and cost-effective for our clients. Leveraging cutting-edge  tools and methodologies, they combine lifecycle service with holistic  and forward-thinking design and implementation strategies to ensure  high-quality deliverables that increase their client’s profitability and ensure maximum uptime of their systems.

Vice President of Business Development

Jean Hadzi

VP Operations Convergence Controls, A Tetra Tech Company | Driving Operational Excellence

Shawn Meredith

Automation Engineer at Convergence Controls & Engineering, LLC

Steve Jozwiak

Automation Technician

Revis Jarnagin

If you celebrate the day/eve, Happy Halloween! From everyone at Convergence Controls, A Tetra Tech Company, be safe and enjoy!

What are you doing to secure your OT practice? Great posting from Brian Jordan that covers some essential knowledge on your path to a secure and defensible operation! #cyberOT #cybersecurity #automation #supplychain #OTData #operationaltechnology

🔧 Custom Tools to Simplify Your Automation Workflow! 🔧 At Convergence Controls, A Tetra Tech company, we’ve developed specialized in-house tools to make industrial automation programming even more efficient. Here’s what they can do: 1. Extract tags from FTView screens – Perfect for developers looking to quickly generate tag lists from HMI applications. 2. Pull tags and values from Allen-Bradley programs – Streamline your workflow by accessing tag data and their values effortlessly via an offline L5X file copy (rather than having to use a PLC or Emulator with RSLinx). These standalone tools are designed to save time and improve accuracy, making your automation projects run smoother and faster. #Automation #IndustrialAutomation #HMI #AllenBradley #EngineeringTools #ProductivityBoost #ConvergenceControls

🚀 Streamline Industrial Automation Programming with AutoWiz! 🚀 Tired of the tedious, time-consuming aspects of industrial automation programming? Our Automation Wizard (AutoWiz) development tool simplifies the process by automating error checking, data processing, and exporting across multiple key areas of your project—saving engineers countless hours. ⏳ With AutoWiz, you can: - Create HMI alarm databases and tag databases quickly - Generate PLC tags, logic blocks, tag value initialization routine, and mapping routines effortlessly - Identify and correct errors easily with real-time feedback By automating these critical tasks, engineers can focus on high-level problem solving while ensuring consistent, error-free output. At Convergence Controls, A Tetra Tech company, we believe in leveraging tools like AutoWiz to boost productivity and standardize processes for long-term success. #Automation #IndustrialAutomation #PLC #HMI #Programming #EngineeringTools #ConvergenceControls #allenbradley #rockwellautomation

🌐 Industry 4.0 and the Future of Manufacturing 🌐 As manufacturers embrace Industry 4.0, platforms like Snowflake are enabling next-level performance, scalability, and data sharing. From IIoT and machine learning to advanced analytics, these technologies are revolutionizing supply chain optimization, automation, and quality control. But to truly capitalize on these innovations, expert guidance is key. At Convergence Controls, A Tetra Tech company, we bring deep expertise in industrial automation, SCADA, and OT systems. We help manufacturers break down data silos, integrate cutting-edge solutions, and drive digital transformation. Ready to optimize your operations? #Industry40 #Automation #SCADA #IIoT #DigitalTransformation #ManufacturingSolutions #ConvergenceControls #OT #operationaltechnology #snowflake #data

🎉 Success Story: Wastewater Treatment Facility Headworks Modernization A regional wastewater treatment facility faced significant downtime due to a legacy PLC processor failure at their headworks. They partnered with Convergence Controls, a Tetra Tech Company, to modernize their controls with minimal downtime (under 1 hour). 📋 Our Approach: • Conducted thorough Front-End Engineering Design (FEED) • Offered two solutions: low-risk two-stage approach or full system cutover • Clearly defined scope and risk comparison 🛠 Engineered Solution: 🖥️Phase 1 – Engineering and Design: Developed detailed drawings for SLC 500 controller to CompactLogix 5380 modernization Reverse engineered Cause and Effect Matrix Created new PLC control program, physically wired, and tested the solution in our lab ⏰ Phase 2 – Field Install and Startup: Arrived on site at 1:00AM with all hardware Replaced the SLC500 rack with CompactLogix rack, plugged in SLC RTBs to adapters, cleaned up wiring, and rewired pump I/O Successfully returned the system to operation with new hardware 🔧Phase 3 – Customer Support: Integrated the new system into their SCADA platform Added new PID and motor control for superior performance 🚀 Results: • Successfully implemented the first commercially released 1492 I/O Wiring and Conversion system for SLC500 to CompactLogix 5380 • Seamless switchover within the scheduled downtime • Achieved 4 years of continuous uptime with no failures • Delivered accurate documentation for long-term success At Convergence Controls, we provide innovative, cost-effective solutions that maximize system uptime and ensure client success. By tailoring our approach to meet customer-specific risk tolerance and long-term management preferences, we deliver results that matter. #Wastewater #Automation #Controls #PLCupgrade #EngineeringExcellence #TetraTech #IndustrialAutomation #ConvergenceControls #Modernization #Uptime #RockwellAutomation #CompactLogix

🚨 Supreme Court Upholds Environmental Regulations 🌍 In a significant move for climate action, the Supreme Court has upheld two key regulations aimed at reducing harmful emissions of methane and toxic mercury. These rules target emissions from oil, gas, and coal industries, addressing major contributors to climate change and public health risks. How Convergence Controls, A Tetra Tech Company, Can Help: As new EPA regulations demand stricter methane controls and emission standards, Convergence Controls is here to support the oil and gas industry. We specialize in integrating advanced control systems, providing compliance with stringent requirements while optimizing production. Our solutions help detect and reduce methane leaks, automate flaring reduction, and enhance overall operational efficiency. Partner with us to stay ahead of regulations and implement sustainable, innovative technologies. #ClimateAction #EnvironmentalProtection #Sustainability #CleanEnergy #EPA #MethaneRegulation #ConvergenceControls #TetraTech #OilAndGas #Innovation

🌍 Strengthening the Energy Sector with Data Analytics: Insights from Bonnie Brandreth 🌍 With 25+ years of experience, Bonnie Brandreth has been helping organizations in the energy sector harness the power of data analytics to drive decision-making and optimize performance. Leading a team of data scientists at Tetra Tech, Bonnie focuses on delivering data-driven solutions to energy stakeholders, from predictive analytics to real-time data collection. As technology evolves, companies are moving from simple metrics to advanced analytics, enabling them to diagnose past performance and predict future outcomes. This shift is transforming how the oil & gas and renewable energy sectors manage assets and improve efficiencies. Key insights include: The importance of relevant data for more effective decision-making. How sensor technology and machine learning are enabling real-time monitoring and proactive adjustments. The role of data integration in meeting ESG goals and addressing decarbonization. 💼 How Convergence Controls Can Help Oil & Gas Clients Convergence Controls brings years of expertise in control systems integration to help oil & gas clients harness the power of data analytics for optimized performance. From real-time sensor data to predictive maintenance, we can optimize your operations run efficiently while minimizing downtime. Our comprehensive solutions include: Industrial control system design for monitoring key variables like fluid temperature and pressure in wells. Automated asset management that integrates data across facilities to detect issues before they become costly problems. Remote access capabilities so you can monitor, control, and adjust operations from any location. With Convergence Controls, A Tetra Tech Company you’ll have the tools to leverage data analytics for sustainable operations, reduced costs, and improved efficiency in the oil & gas sector. #DataAnalytics #EnergySector #Sustainability #ESG #TetraTech #EnergyEfficiency #OilAndGas #RenewableEnergy #Decarbonization #ConvergenceControls #Automation #IndustrialSecurity #PredictiveMaintenance

🚨 Cybersecurity & Digital Transformation in the Water Industry: Insights from Melinda Tam 🚨 Melinda Tam, Tetra Tech’s National Automation Practice Lead, shares how cybersecurity plays a crucial role in the digital transformation of the water industry. With 30+ years of experience, Melinda highlights the drivers—people, process, and technology—behind this shift. As the industry adapts to smart devices, data analytics, and predictive maintenance, the need for robust cybersecurity grows. Tetra Tech's approach integrates secure architectures, leveraging tools like encryption, authentication, and monitoring to protect systems from cyber threats. Looking ahead, Melinda envisions the rise of digital twins to optimize operations and safety. 💼 How Convergence Controls Can Help While cybersecurity is top-of-mind for executive suites concerned about office data breaches, many overlook the risks in manufacturing and process systems. System downtime can result in significant revenue losses and repair costs. At Convergence Controls, we offer a comprehensive industrial security solution to protect your system while maintaining critical network access. Our services include: 🔒 Expert security audits and best practice recommendations 🔧 Regular managed patches, updates, and audits 👨💻 PLC and DCS expertise with a specialty in control and IT security Benefits: Reduced Risk: Proactive defense strategies to safeguard your systems. Secure Remote Access: Seamless, protected access for operators and managers. Business-Level Reporting: Defended access to critical data without compromising plant security. Let’s safeguard your operations and minimize risk while keeping your system running efficiently! #Cybersecurity #DigitalTransformation #WaterIndustry #IIoT #DataAnalytics #IndustrialSecurity #TetraTech #ConvergenceControls #Innovation #SystemHardening #ManufacturingSecurity #OperationalTechnology #OT

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